kcoburn@mit.edu
01.11.11
CASTING DESIGN
MOLD
PRODUCTION
MILL – ROUGHING PASS
Techno Machine : 3/8″ : Ball 50% Step Over : 125 in/min
MILL – FINISH PASS
Techno Machine : 1/4″ : Flat 25% Step Over : 125 in/min
Sand finished mold : 320 grit
Apply modeling paste : water down for application with paint brush and sand with 320 grit to smooth
Apply Gesso to seal foam for Oomoo
OOMOO CASTING : Due to volume of mold, Oomoo applied as a thin surface coat, Vaseline used as a mold release
PLASTIC CASTS
FOAM CAST
FINAL PLASTIC PARTS
FINAL FOAM PARTS