- 1/4″ end mill. without roughing (Since the depth isn’t as deep as to need roughing) = 1hr 10min’s of milling process.
*Took a while to mill because I didn’t go through the roughing process.
Applying Oomoo 25 for the Cast Holder.
Uneven distribution of Oomoo due to lack of material.
*I was running out of Oomoo so I had to pour three different materials within an approximate time interval of 30minutes. The first mix was 1)Oomoo 25, 2) Mold Star 15, 3) Oomoo 25 with higher proportion of the blue bottle. The first pour turned out to dry well but the mix that was poured later didn’t dry completely until the last day of class-2weeks after the fabrication (Jan. 28th 2011). I’m still not sure whether it was the mix between the pours or the proportion of the original mix(yellow bottle and the blue bottle) that made the product moist the whole time.
Status after one night. The bottom part was completely dry but the part that had leftovers mixed together didn’t turn out to be in good status.
Pouring Smooth-Cast 300 into the pocket.
Tear due to uneven distribution and mixing the two different materials.
(ex. Oomoo25 + Moldstar 15)
PMC 121/30 status after 1 day.
*The bottom part didn’t get molded properly so I had to mold another one. 
- Final Product.
COMPLETE FABRICATION 